HSCA Series Lightweight Aluminum S/A Cylinders
Engineering Overview & Structural Features
The HSCA Series Lightweight Aluminum Single-Acting Hydraulic Cylinders are precision-engineered from ultra-high-yield 7075-T6 aircraft aluminum alloy, delivering up to 60% weight reduction compared to conventional steel cylinders without compromising structural safety. Rated for 700 Bar (10,000 PSI) working pressure across 20 to 150 Metric Ton capacities, every model features deep hard-coat surface finishing, composite non-metallic guide bearings, and heavy-duty steel protection plates at critical wear interfaces for demanding field service.
COMPOSITE BEARINGS & SIDELOAD PROTECTION
High-strength composite bearings eliminate metal-to-metal contact between plunger and barrel, dramatically increasing cylinder service life and providing exceptional resistance against off-center side-loads up to 10% of rated capacity.
HARD-COAT ANODIZING & CORROSION SHIELD
Precision Hard-Coat deep anodized finish on all interior bore and exterior body surfaces resists galling, mechanical surface damage, and severe marine or offshore atmospheric corrosion to extend operating life.
STEEL BASE PLATE & SADDLE DEFENSE
Factory-fitted with a removable hardened steel base protection plate and bolt-on steel saddle to shield lightweight aluminum alloy components from point-load abrasive indentation and substrate deformation.
INTEGRAL STOP RING & FAST RETRACTION
Robust integral stop ring prevents plunger over-travel and withstands 100% rated cylinder tonnage, paired with heavy-duty pretensioned springs for rapid piston retraction, ergonomic carry handles, and ASME B30.1 compliance.
Optional Tilting Saddle Matrix (STG Series, 0° - 5°)
| Cylinder Model | Saddle Model | Diam. J1 (mm) | Protrusion K1 (mm) |
|---|---|---|---|
| HSCA-50 Series | STG-50 | 50 | 24 |
| HSCA-100 Series | STG-100 | 91 | 31 |
| HSCA-150 Series | STG-150 | 118 | 35 |
* Tilting saddles articulate up to 5 degrees to eliminate lateral cylinder scoring caused by structural deflection under load.
Steel Base Plate Mounting Dimensions (6mm Plate)
| Cylinder Model | Bolt Circle U (mm) | Thread V | Depth Z (mm) |
|---|---|---|---|
| HSCA-20 (20 Ton) | 70 | M6 | 12 |
| HSCA-30 (30 Ton) | 80 | M6 | 12 |
| HSCA-50 (50 Ton) | 110 | M6 | 12 |
| HSCA-100 (100 Ton) | 150 | M10 | 12 |
| HSCA-150 (150 Ton) | 200 | M10 | 12 |
* Hardened 6mm steel base plate protects lightweight aluminum cylinder bases from abrasive site gouging.
OEM Cross-Reference & Dimensional Interchangeability
Single-acting spring-return lightweight aluminum hydraulic cylinders rated for 700 Bar (10,000 PSI), engineered for up to 60% weight reduction in overhead rigging, field maintenance, and structural positioning across 20 to 150 Ton capacities. 20 - 150 Ton / 50 - 250 mm Stroke.
Enerpac®, SPX Flow®, Power Team®, Simplex®, Hytorc®, Holmatro® and other brand names are registered trademarks of their respective owners. HydraStark is an independent manufacturer and is not affiliated with, authorized or endorsed by these companies. OEM model numbers are listed for dimensional and specification reference only; please verify fit with our engineers before ordering.
CAPACITY RANGE
20 - 150 Metric Ton
STROKE RANGE
50 - 250 mm
RATED PRESSURE
700 Bar (10,000 PSI)
Real Product Details & Build Quality
Specifications
Model | Capacity @10,000 PSI (700 bar) Metric Ton | Stroke mm | Effective Area cm2 | Oil Capacity cm3 | Closed Height (A) mm | Extended Height (B) mm | Outside Diam. (D) mm | Bore Diam. (E) mm | Piston Diam. (F) mm | Base to Port (H) mm | Saddle Size (J) mm | Saddle Protrusion (K) mm | Weight Kg |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| HSCA-202 | 20 | 50 | 31.2 | 156 | 174 | 224 | 85 | 63 | 50 | 27 | 40 | 3 | 3.6 |
| HSCA-204 | 20 | 100 | 31.2 | 312 | 224 | 324 | 85 | 63 | 50 | 27 | 40 | 3 | 4.1 |
| HSCA-206 | 20 | 150 | 31.2 | 468 | 274 | 424 | 85 | 63 | 50 | 27 | 40 | 3 | 4.6 |
| HSCA-208 | 20 | 200 | 31.2 | 624 | 324 | 524 | 85 | 63 | 50 | 27 | 40 | 3 | 5.1 |
| HSCA-2010 | 20 | 250 | 31.2 | 780 | 374 | 624 | 85 | 63 | 50 | 27 | 40 | 3 | 5.6 |
| HSCA-302 | 30 | 50 | 44.2 | 221 | 181 | 231 | 100 | 75 | 60 | 32 | 40 | 3 | 4.5 |
| HSCA-304 | 30 | 100 | 44.2 | 442 | 231 | 331 | 100 | 75 | 60 | 32 | 40 | 3 | 5.2 |
| HSCA-306 | 30 | 150 | 44.2 | 663 | 281 | 431 | 100 | 75 | 60 | 32 | 40 | 3 | 5.9 |
| HSCA-308 | 30 | 200 | 44.2 | 884 | 331 | 531 | 100 | 75 | 60 | 32 | 40 | 3 | 6.6 |
| HSCA-3010 | 30 | 250 | 44.2 | 1105 | 381 | 631 | 100 | 75 | 60 | 32 | 40 | 3 | 7.3 |
| HSCA-502 | 50 | 50 | 70.9 | 354 | 186 | 236 | 130 | 95 | 80 | 30 | 50 | 3 | 8.5 |
| HSCA-504 | 50 | 100 | 70.9 | 709 | 236 | 336 | 130 | 95 | 80 | 30 | 50 | 3 | 9.8 |
| HSCA-506 | 50 | 150 | 70.9 | 1063 | 286 | 436 | 130 | 95 | 80 | 30 | 50 | 3 | 11.1 |
| HSCA-508 | 50 | 200 | 70.9 | 1417 | 336 | 536 | 130 | 95 | 80 | 30 | 50 | 3 | 12.4 |
| HSCA-5010 | 50 | 250 | 70.9 | 1771 | 386 | 636 | 130 | 95 | 80 | 30 | 50 | 3 | 13.7 |
| HSCA-1002 | 100 | 50 | 143.1 | 715 | 221 | 271 | 180 | 135 | 110 | 46 | 94 | 3 | 17.3 |
| HSCA-1004 | 100 | 100 | 143.1 | 1431 | 271 | 371 | 180 | 135 | 110 | 46 | 94 | 3 | 19.6 |
| HSCA-1006 | 100 | 150 | 143.1 | 2147 | 321 | 471 | 180 | 135 | 110 | 46 | 94 | 3 | 21.9 |
| HSCA-1008 | 100 | 200 | 143.1 | 2863 | 371 | 571 | 180 | 135 | 110 | 46 | 94 | 3 | 24.2 |
| HSCA-10010 | 100 | 250 | 143.1 | 3578 | 421 | 671 | 180 | 135 | 110 | 46 | 94 | 3 | 26.5 |
| HSCA-1502 | 150 | 50 | 227.0 | 1135 | 243 | 293 | 230 | 170 | 140 | 51 | 113 | 3 | 25.3 |
| HSCA-1504 | 150 | 100 | 227.0 | 2270 | 293 | 393 | 230 | 170 | 140 | 51 | 113 | 3 | 29.3 |
| HSCA-1506 | 150 | 150 | 227.0 | 3405 | 343 | 493 | 230 | 170 | 140 | 51 | 113 | 3 | 33.3 |
| HSCA-1508 | 150 | 200 | 227.0 | 4540 | 393 | 593 | 230 | 170 | 140 | 51 | 113 | 3 | 37.3 |
| HSCA-15010 | 150 | 250 | 227.0 | 5675 | 443 | 693 | 230 | 170 | 140 | 51 | 113 | 3 | 41.3 |
Required System Components
Frequently Asked Questions
Q1How does the HydraStark HSCA compare with the Enerpac RAC?
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How does the HydraStark HSCA compare with the Enerpac RAC?
The HydraStark HSCA range (HSCA Series Lightweight Aluminum S/A Cylinders) is positioned as an alternative to the Enerpac RAC (OEM part numbers such as RAC-202, RAC-204, RAC-302, RAC-304, RAC-502, RAC-504). Enerpac is a registered trademark of its owner; the reference is provided for dimensional and technical comparison only. Mounting dimensions, ratings and interfaces are listed in the specification table on this page — please confirm them against your existing equipment, or send us your OEM part number and our engineers will check compatibility before you order.
Q2What are the key specifications of the HSCA?
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What are the key specifications of the HSCA?
Capacity Range: 20 - 150 Metric Ton; Stroke Range: 50 - 250 mm; Rated Pressure: 700 Bar (10,000 PSI); Acting & Return: Single-Acting, Spring Return; Cylinder Material: 7075-T6 Aircraft Aluminum. Full specifications and dimensions are given in the specification table below.
Q3Which models are available in the HSCA series?
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Which models are available in the HSCA series?
The specification table lists 25 models: HSCA-202, HSCA-204, HSCA-206, HSCA-208, HSCA-2010, HSCA-302, HSCA-304, HSCA-306, HSCA-308, HSCA-3010, HSCA-502, HSCA-504, …. For non-standard requirements, please describe them in the inquiry form.
Q4How is the HSCA tested before shipping?
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How is the HSCA tested before shipping?
Each unit is tested at 125% of its rated pressure before shipping (700 Bar rated, 875 Bar test pressure). This is above the 100% rated-load test required by ASME B30.1.
Q5What are the lead time, warranty and shipping options for the HSCA?
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What are the lead time, warranty and shipping options for the HSCA?
Lead time is typically 2–3 business days when the model is in stock and 7–35 business days otherwise. Warranty is 12 months after receipt of goods. Shipping is available by sea freight, air freight or international express (DHL, FedEx, UPS). Send your requirements through the inquiry form for an exact quotation and delivery date.