HPS-PRO Series Heavy-Duty PLC Synchronized Lifting Systems
Engineering Overview & Structural Features
The HPS-PRO Series Heavy-Duty PLC Synchronized Lifting Systems deliver computerized closed-loop displacement control for critical high-tonnage multi-point jacking at full 700 Bar (10,000 PSI) working pressure. Controlled by a genuine Siemens industrial PLC architecture with real-time digital position feedback, the system maintains dynamic synchronization accuracy within ±0.5 mm across uneven load distributions. Available in 4, 8, or 16 independent hydraulic circuits with high-capacity 100 to 300-liter welded steel reservoirs, HPS-PRO represents the international heavy engineering standard for bridge bearing replacement, offshore platform module weighing, historic building relocation, and stadium roof elevation.
SIEMENS S7 INDUSTRIAL PLC SYSTEM
Engineered with an industrial-grade Siemens PLC core executing closed-loop PID control cycles every 10 milliseconds, dynamically managing proportional directional valves to restrict inter-point deviation within ±0.5 mm.
HEAVY-DUTY PROTECTIVE COVER & FRAME
Heavy all-steel structural frame with certified crane lifting lugs and lockable all-terrain castors. Integrated lockable sheet-metal canopy completely shields internal hydraulic manifolds, pumps, and electronics from jobsite debris.
PANEL-DESIGN CONNECTION INTERFACES
Centralized quick-connect hydraulic bulkhead panel with laser-etched port numbering alongside rugged circular multi-pin sensor sockets, eliminating cross-connection risks and enabling fast 15-minute field deployment.
THERMOSTATIC AIR COOLING FOR LONG-TIME JOBS
High-capacity aluminum radiator matrix with thermostatically controlled electric fan maintains hydraulic oil viscosity within optimal operating parameters during prolonged multi-hour bridge lifting and load holding operations.
LARGE INTUITIVE COLOR TOUCHSCREEN HMI
Wide-screen industrial color HMI provides real-time animated mimic displays, individual cylinder load metrics, displacement curves, alarm threshold configurations, and multi-tier password-protected administrative controls.
IOT LONG-DISTANCE REMOTE MONITORING & CONTROL
Integrated secure cellular / Ethernet IoT gateway supports remote control room monitoring, live telemetry streaming to off-site engineering teams, and automated CSV export of all lifting pressure-stroke histories.
50-1000mm Draw-Wire Displacement Sensors
High-frequency digital wire encoder sensors (50–1,000 mm stroke range) mounted directly at each jacking point transmit sub-millimeter positional feedback to the Siemens PLC for continuous closed-loop leveling.
Dual-Direction Pilot-Operated Hydraulic Safety Locks
Poppet-type pilot-operated check valve modules installed directly onto cylinder ports provide instantaneous zero-leakage hydraulic mechanical locking in the event of hose rupture or emergency stop.
OEM Cross-Reference & Dimensional Interchangeability
Heavy-duty Siemens PLC closed-loop synchronized hydraulic lifting systems rated for 700 Bar (10,000 PSI), engineered for multi-point bridge jacking, structural elevation, and precision leveling across 4 to 16 points with ±0.5 mm accuracy. 700 Bar / Heavy Multi-Point PLC.
Enerpac®, SPX Flow®, Power Team®, Simplex®, Hytorc®, Holmatro® and other brand names are registered trademarks of their respective owners. HydraStark is an independent manufacturer and is not affiliated with, authorized or endorsed by these companies. OEM model numbers are listed for dimensional and specification reference only; please verify fit with our engineers before ordering.
MAX WORKING PRESSURE
700 BAR (10,000 PSI)
SYNCHRONOUS ACCURACY
±0.5 MM DYNAMIC POSITIONING PRECISION
CLOSED-LOOP CHANNELS
4, 8, OR 16 INDEPENDENT SYNCHRONIZED POINTS
Real Product Details & Build Quality
Specifications
Model Number | Pump Head | Sync Points | Synchronized Way | Oil Capacity L | Weight Kg |
|---|---|---|---|---|---|
| HPS-PRO54H100 | HPE-5 | 4 | Advance / Return | 100 | 300 |
| HPS-PRO58H200 | HPE-5 | 8 | Advance / Return | 200 | 450 |
| HPS-PRO64H100 | HPE-6 | 4 | Advance / Return | 100 | 320 |
| HPS-PRO68H200 | HPE-6 | 8 | Advance / Return | 200 | 470 |
| HPS-PRO74H100 | HPE-7 | 4 | Advance / Return | 100 | 340 |
| HPS-PRO78H200 | HPE-7 | 8 | Advance / Return | 200 | 500 |
| HPS-PRO7716H300 | HPE-7 * 2 | 16 | Advance / Return | 300 | 650 |
Required System Components
Frequently Asked Questions
Q1How does the HydraStark HPS-PRO compare with the Enerpac EVO?
expand_more
How does the HydraStark HPS-PRO compare with the Enerpac EVO?
The HydraStark HPS-PRO range (HPS-PRO Series Heavy-Duty PLC Synchronized Lifting Systems) is positioned as an alternative to the Enerpac EVO (OEM part numbers such as EVO-12, EVO-16, EVO-24). Enerpac is a registered trademark of its owner; the reference is provided for dimensional and technical comparison only. Mounting dimensions, ratings and interfaces are listed in the specification table on this page — please confirm them against your existing equipment, or send us your OEM part number and our engineers will check compatibility before you order.
Q2What are the key specifications of the HPS-PRO?
expand_more
What are the key specifications of the HPS-PRO?
Max Working Pressure: 700 Bar (10,000 Psi); Synchronous Accuracy: ±0.5 Mm Dynamic Positioning Precision; Closed-loop Channels: 4, 8, Or 16 Independent Synchronized Points; Reservoir Capacity: 100 - 300 Liters Heavy Welded Steel Tank; Flow Rate Output: 0.8 - 3.0 L/min Proportional Metering Per Point. Full specifications and dimensions are given in the specification table below.
Q3Which models are available in the HPS-PRO series?
expand_more
Which models are available in the HPS-PRO series?
The specification table lists 7 models: HPS-PRO54H100, HPS-PRO58H200, HPS-PRO64H100, HPS-PRO68H200, HPS-PRO74H100, HPS-PRO78H200, HPS-PRO7716H300. For non-standard requirements, please describe them in the inquiry form.
Q4How is the HPS-PRO tested before shipping?
expand_more
How is the HPS-PRO tested before shipping?
Each unit is tested at 125% of its rated pressure before shipping (700 Bar rated, 875 Bar test pressure). Compliance listed for this model: SIEMENS PLC, TOUCHSCREEN & HYDRAULIC LOCKS.
Q5What are the lead time, warranty and shipping options for the HPS-PRO?
expand_more
What are the lead time, warranty and shipping options for the HPS-PRO?
Lead time is typically 2–3 business days when the model is in stock and 7–35 business days otherwise. Warranty is 12 months after receipt of goods. Shipping is available by sea freight, air freight or international express (DHL, FedEx, UPS). Send your requirements through the inquiry form for an exact quotation and delivery date.