HFS-I Series Stepped Hydraulic Flange Spreaders
Engineering Overview & Structural Features
The HFS-I Series Stepped Hydraulic Flange Spreaders deliver highly reliable, non-destructive flange separation for high-pressure piping networks, offshore facilities, and heavy industrial plant maintenance. Utilizing a specialized stepped interlocking jaw architecture that requires only a 6.0 mm entry clearance, the tool delivers 140 to 240 kN (14 to 24 Metric Tons) of controlled spreading force per tool with a maximum parallel opening of up to 103.5 mm when configured with stepped accessory blocks. Available in manual mechanical ratchet, 700 Bar external hydraulic, and fully self-contained integral hand pump configurations, the HFS-I Series eliminates traditional hammering hazards and joint damage during gasket replacement and routine turnaround inspections.
360° Revolving & Detachable Handle
Engineered with an ergonomic revolving grip that rotates 360 degrees to facilitate smooth horizontal or vertical tool positioning in congested pipe racks, featuring a quick-detach mechanism for unhindered operation in severe spatial clearance restrictions.
Zero Pinch-Point & Safety Lanyard
Constructed with built-in operator pinch-point elimination and includes a standard 1.0 m heavy-duty safety lanyard for secure structural tethering during high-elevation or offshore flange maintenance.
Stepped Jaws & Extended Step Depth
Features an ultra-slim 6.0 mm entry tip clearance, increased step-depth geometry on upper wedge tiers, and narrow wear-resistant teeth that enable secure, slip-free progressive separation from 6.0 mm to 103.5 mm under full 240 kN rated loading.
Drop-Forged Build & Rapid Assembly
All primary structural spreading components are forged from high-tensile alloy steel for maximum fatigue resistance, supported by modular tooling architecture that ensures rapid field disassembly, seal inspection, and immediate reassembly.
Original engineering schematic comparing Mechanical (HFS-I1214TM, 290 mm), External Hydraulic (HFS-I2025TE, 312 mm), and Integral Hand Pump (HFS-I2025TI, 465 mm) envelopes alongside stepped block geometries and closed/opened kinematics.
OEM Cross-Reference & Dimensional Interchangeability
Mechanical ratchet, external hydraulic, and integral pump stepped flange spreaders rated for 700 Bar (10,000 PSI), engineered for pipeline overhaul, gasket replacement, and valve maintenance with 6 mm access gap across 140 to 240 kN spreading force. 14 - 24 Ton Stepped Spreaders.
Enerpac®, SPX Flow®, Power Team®, Simplex®, Hytorc®, Holmatro® and other brand names are registered trademarks of their respective owners. HydraStark is an independent manufacturer and is not affiliated with, authorized or endorsed by these companies. OEM model numbers are listed for dimensional and specification reference only; please verify fit with our engineers before ordering.
SPREADING FORCE
140 - 240 kN (14 - 24 Metric Tons)
MAX WORKING PRESSURE
700 Bar (10,000 PSI)
MIN ACCESS GAP (A)
6.0 mm (0.24 in) Ultra-Slim Clearance
Real Product Details & Build Quality
Specifications
Model Number | Actuation Mechanism | Max Spreading Force Per Tool kN (Ton) | Max Spread mm | Min Gap (A) mm | Jaw Width mm | Tool Weight kg | Kit Weight kg |
|---|---|---|---|---|---|---|---|
| HFS-I1214TM | Mechanical (Manual Ratchet) | 140 (14 T) | 103.5 | 6.0 | 60 | 6.2 | 17.0 |
| HFS-I2025TE | External Hydraulic (Tool Only) | 240 (24 T) | 103.5 | 6.0 | 60 | 6.4 | 15.0 |
| HFS-I2025TESTD | External Hydraulic (Standard Single Kit) | 240 (24 T) | 103.5 | 6.0 | 60 | 6.4 | 27.5 |
| HFS-I2025TEMAX | External Hydraulic (Twin Maxi Kit - 2x Tools) | 240 (24 T) | 103.5 | 6.0 | 60 | 6.4 | 38.8 |
| HFS-I2025TI | Integral Hydraulic (Built-in Hand Pump) | 240 (24 T) | 103.5 | 6.0 | 60 | 8.5 | 17.5 |
Required System Components
Frequently Asked Questions
Q1How does the HydraStark HFS-I compare with the Equalizer SWI?
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How does the HydraStark HFS-I compare with the Equalizer SWI?
The HydraStark HFS-I range (HFS-I Series Stepped Hydraulic Flange Spreaders) is positioned as an alternative to the Equalizer SWI (OEM part numbers such as SWI-14, SWI-20, SWI-24). Equalizer is a registered trademark of its owner; the reference is provided for dimensional and technical comparison only. Mounting dimensions, ratings and interfaces are listed in the specification table on this page — please confirm them against your existing equipment, or send us your OEM part number and our engineers will check compatibility before you order.
Q2What are the key specifications of the HFS-I?
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What are the key specifications of the HFS-I?
Spreading Force: 140 - 240 kN (14 - 24 Metric Tons); Max Working Pressure: 700 Bar (10,000 PSI); Min Access Gap (a): 6.0 mm (0.24 in) Ultra-Slim Clearance; Max Spreading Distance: 6.0 - 103.5 mm (4.07 in) with Stepped Blocks; Actuation Options: Mechanical Ratchet, External 700 Bar & Integral Pump. Full specifications and dimensions are given in the specification table below.
Q3Which models are available in the HFS-I series?
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Which models are available in the HFS-I series?
The specification table lists 5 models: HFS-I1214TM, HFS-I2025TE, HFS-I2025TESTD, HFS-I2025TEMAX, HFS-I2025TI. For non-standard requirements, please describe them in the inquiry form.
Q4How is the HFS-I tested before shipping?
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How is the HFS-I tested before shipping?
Each unit is tested at 125% of its rated pressure before shipping (700 Bar rated, 875 Bar test pressure). Compliance listed for this model: 360° Revolving Grip, Zero Pinch & Safety Lanyard.
Q5What are the lead time, warranty and shipping options for the HFS-I?
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What are the lead time, warranty and shipping options for the HFS-I?
Lead time is typically 2–3 business days when the model is in stock and 7–35 business days otherwise. Warranty is 12 months after receipt of goods. Shipping is available by sea freight, air freight or international express (DHL, FedEx, UPS). Send your requirements through the inquiry form for an exact quotation and delivery date.