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HydraStark HDCX Series D/A High-Tonnage Cylinders - product photo 1
zoom_in 700 BAR RATED
FACTORY DIRECT50 - 1,000 Metric Tons

HDCX Series D/A High-Tonnage Cylinders

Double-acting hydraulic return high-tonnage cylinders rated for 700 Bar (10,000 PSI), engineered for heavy lifting, bridge positioning, foundation leveling, and structural maintenance across 50 to 1,000 Ton capacities.

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RATED CAPACITY:50 - 1,000 Metric Tons
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OPERATING PRESSURE:700 Bar (10,000 PSI)
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ACTION & RETURN:Double-Acting, Powered Hydraulic Return
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STROKE RANGE:50 - 300 mm
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SADDLE TYPE:Standard 0-5° Self-Aligning Tilt Saddle
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SAFETY MECHANISM:Built-in Retract Port Over-Pressure Relief Valve
sync_altOEM Cross-Reference:Enerpac HCRG Series
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Engineering Overview & Structural Features

The HDCX Series Double-Acting High-Tonnage Cylinders are engineered specifically for heavy industrial lifting, bridge positioning, foundation leveling, and large-scale structural maintenance. Operating at 700 Bar (10,000 PSI) working pressure with standard capacities from 50 to 1,000 Metric Tons, the series incorporates powered hydraulic retraction for controlled return under back-pressure, integrated safety relief valves on the retract circuit, and factory-standard self-aligning tilt saddles to neutralize eccentric side loading.

CORE ENGINEERING ARCHITECTURE & STRUCTURAL ADVANTAGES
01

Powered Hydraulic Retraction

Double-acting hydraulic return delivers full retract force and controlled cycle timing, ensuring rapid plunger return regardless of hose line length or circuit back-pressure.

02

Standard Tilting Saddle

Factory-fitted 0-5° self-aligning tilt saddles equalize contact pressure across the load surface, dramatically minimizing internal side loading and cylinder barrel scoring.

03

Integral Plunger Stop Ring

Machined heavy-duty stop ring limits full-stroke extension, prevents accidental plunger blowout under pressure, and provides vital structural resistance against lateral load spikes.

04

Retract Circuit Over-Pressure Relief

An internal safety relief valve on the retract port discharges accidental pressure surges caused by load induced flow or connection sequencing errors, safeguarding operator and couplers.

05

Hardened Chrome-Plated Plunger

Premium forged alloy steel body protected with high-density baked enamel, combined with hardened hard-chrome plunger plating to resist grit, moisture, and extreme outdoor corrosive elements.

AUTHENTIC ENGINEERING BLUEPRINT & METRIC DIMENSIONAL SCHEMATIC
HydraStark HDCX Series Double-Acting High-Tonnage Cylinder Dimensional CAD Blueprint
Figure 1: HDCX Series Metric Dimensional Blueprint & Port Thread Verification (Corresponds to Engineering Table Below)
OEM DIRECT INTERCHANGEABLEDIMENSIONALLY INTERCHANGEABLE

OEM Cross-Reference & Dimensional Interchangeability

VERIFIED MODEL DIRECT REPLACEMENT
HYDRASTARKHDCX Series
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OEM BENCHMARKEnerpac HCRG SeriesCOMPARABLE SPECIFICATION

Double-acting hydraulic return high-tonnage cylinders rated for 700 Bar (10,000 PSI), engineered for heavy lifting, bridge positioning, foundation leveling, and structural maintenance across 50 to 1,000 Ton capacities. 50 - 1000 Ton / 50 - 300 mm Stroke.

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Direct Drop-in Replacement for OEM SKUs:

Enerpac®, SPX Flow®, Power Team®, Simplex®, Hytorc®, Holmatro® and other brand names are registered trademarks of their respective owners. HydraStark is an independent manufacturer and is not affiliated with, authorized or endorsed by these companies. OEM model numbers are listed for dimensional and specification reference only; please verify fit with our engineers before ordering.

speed

RATED CAPACITY

50 - 1,000 Metric Tons

tune

OPERATING PRESSURE

700 Bar (10,000 PSI)

architecture

ACTION & RETURN

Double-Acting, Powered Hydraulic Return

AUTHENTIC FACTORY WORKSHOP SHOTS

Real Product Details & Build Quality

HDCX Series D/A High-Tonnage Cylinders - Authentic Factory Real Detail Photo 1
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HDCX Series D/A High-Tonnage Cylinders - Authentic Factory Real Detail Photo 2
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HDCX Series D/A High-Tonnage Cylinders - Authentic Factory Real Detail Photo 3
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HDCX Series D/A High-Tonnage Cylinders - Authentic Factory Real Detail Photo 4
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HDCX Series D/A High-Tonnage Cylinders - Authentic Factory Real Detail Photo 5
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HDCX Series D/A High-Tonnage Cylinders - Authentic Factory Real Detail Photo 6
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HDCX Series D/A High-Tonnage Cylinders - Authentic Factory Real Detail Photo 7
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HDCX Series D/A High-Tonnage Cylinders - Authentic Factory Real Detail Photo 8
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HDCX Series D/A High-Tonnage Cylinders - Authentic Factory Real Detail Photo 9
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Specifications

ALL MEASUREMENTS IN METRIC
Model
Cap. (Ton)
Metric Ton
Stroke
mm
Max Cap. (Ton)Eff. Area (cm²)Oil Cap. (cm³)
Closed H.
(A) mm
Ext. H.
(B) mm
Outside D.
(D) mm
Bore E
(E) mm
Saddle J
(J) mm
Bolt Thread
(U)
Depth
(V) mm
Weight
Kg
Adv.
Ton
Ret.
Ton
Adv.
cm2
Ret.
cm2
Adv.
cm3
Ret.
cm3
HDCX-5025050532675.436.937718516221212970652 x M121217.0
HDCX-50450100532675.436.975436921231212970652 x M121219.5
HDCX-50650150532675.436.9113155426241212970652 x M121222.0
HDCX-50850200532675.436.9150873831251212970652 x M121225.5
HDCX-501050250532675.436.9188592336261212970652 x M121229.0
HDCX-501250300532675.436.92262110741271212970652 x M121231.5
HDCX-1002100509343132.761.966430917922916595952 x M121229.0
HDCX-10041001009343132.761.9132761922932916595952 x M121234.0
HDCX-10061001509343132.761.9199192827942916595952 x M121240.0
HDCX-10081002009343132.761.92655123732952916595952 x M121246.0
HDCX-100101002509343132.761.93318154637962916595952 x M121253.0
HDCX-100121003009343132.761.93982185642972916595952 x M121279.0
HDCX-15021505014068201.097.110054861962462051151302 x M121239.0
HDCX-150415010014068201.097.120109712463462051151302 x M121252.0
HDCX-150615015014068201.097.1301514572964462051151302 x M121265.0
HDCX-150815020014068201.097.1402019423465462051151302 x M121278.0
HDCX-1501015025014068201.097.1502524283966462051151302 x M121292.0
HDCX-1501215030014068201.097.1603029134467462051151302 x M1212105.0
HDCX-20022005018588268.7125.613446282122622351351653 x M121255.0
HDCX-200620015018588268.7125.6403118843124622351351653 x M121291.0
HDCX-2001220030018588268.7125.6806137684627622351351653 x M1212146.0
HDCX-250225050254105362.9149.218157362352852751651903 x M121289.0
HDCX-2506250150254105362.9149.2544422893354852751651903 x M1612136.0
HDCX-25012250300254105362.9149.21088745784857852751651903 x M1612207.0
HDCX-300230050316108452.2153.722617693223723102001803 x M1630184.0
HDCX-3006300150316108452.2153.7678323064225723102001803 x M1630232.0
HDCX-30012300300316108452.2153.71356646115728723102001803 x M1630303.0
HDCX-400240050386132572.0188.4286010553744243502152053 x M1630270.0
HDCX-4006400150386132572.0188.4758031654746243502152053 x M1630330.0
HDCX-40012400300386132572.0188.41516063306249243502152053 x M1630421.0
HDCX-500250050511168730.2239.6365111984194694002502503 x M2430410.0
HDCX-5006500150511168730.2239.61095335945196694002502503 x M2430480.0
HDCX-50012500300511168730.2239.62190671886699694002502503 x M2430559.0
HDCX-600260050599213854.9303.6427515184294794302652753 x M2436474.0
HDCX-6006600150599213854.9303.61282445545296794302652753 x M2436565.0
HDCX-60012600300599213854.9303.62564791086799794302652753 x M2436710.0
HDCX-8002800508152521163.6384.7581819244845345053203303 x M2436741.0
HDCX-80068001508152521163.6384.71745457715847345053203303 x M2436868.0
HDCX-800128003008152521163.6384.7349081154173410345053203303 x M24361058.0
HDCX-1000210005010173621451.5517.1725825865646145603453753 x M24361062.0
HDCX-10006100015010173621451.5517.12177377576648145603453753 x M24361213.0
HDCX-100012100030010173621451.5517.1435451551381411145603453753 x M24361439.0
HDCX Series · 42 MODELS LISTED
RATED CAPACITY: 50 - 1,000 Metric Tons

Required System Components

PUMPS

HPM-P Series Hand Pump

700 BAR · TWO-SPEEDView Specs
MONITORING

HSG Series Pressure Gauge

0 - 1600 BAR · CLASS 1.0View Specs
FITTINGS

HQC Series Quick Couplers

700 - 1400 BAR · 3/8" NPTView Specs
SELECTION & PROCUREMENT

Frequently Asked Questions

Q1

How does the HydraStark HDCX compare with the Enerpac HCRG?

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The HydraStark HDCX range (HDCX Series D/A High-Tonnage Cylinders) is positioned as an alternative to the Enerpac HCRG (OEM part numbers such as HCRG-502, HCRG-1002, HCRG-1502, HCRG-2002, HCRG-2502, HCRG-4002). Enerpac is a registered trademark of its owner; the reference is provided for dimensional and technical comparison only. Mounting dimensions, ratings and interfaces are listed in the specification table on this page — please confirm them against your existing equipment, or send us your OEM part number and our engineers will check compatibility before you order.

Q2

What are the key specifications of the HDCX?

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Rated Capacity: 50 - 1,000 Metric Tons; Operating Pressure: 700 Bar (10,000 PSI); Action & Return: Double-Acting, Powered Hydraulic Return; Stroke Range: 50 - 300 mm; Saddle Type: Standard 0-5° Self-Aligning Tilt Saddle. Full specifications and dimensions are given in the specification table below.

Q3

Which models are available in the HDCX series?

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The specification table lists 42 models: HDCX-502, HDCX-504, HDCX-506, HDCX-508, HDCX-5010, HDCX-5012, HDCX-1002, HDCX-1004, HDCX-1006, HDCX-1008, HDCX-10010, HDCX-10012, …. For non-standard requirements, please describe them in the inquiry form.

Q4

How is the HDCX tested before shipping?

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Each unit is tested at 125% of its rated pressure before shipping (700 Bar rated, 875 Bar test pressure). This is above the 100% rated-load test required by ASME B30.1. Compliance listed for this model: Built-in Retract Port Over-Pressure Relief Valve.

Q5

What are the lead time, warranty and shipping options for the HDCX?

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Lead time is typically 2–3 business days when the model is in stock and 7–35 business days otherwise. Warranty is 12 months after receipt of goods. Shipping is available by sea freight, air freight or international express (DHL, FedEx, UPS). Send your requirements through the inquiry form for an exact quotation and delivery date.